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Plasmatreat
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Plasmatreat (UK) Ltd.
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Automotive
Headlights
EPDM profiles
Car interior parts
Car exterior parts
Windshields
Powertrain / Engine electronics
Transportation
Aerospace
Shipbuilding
Trucks/Trailers/Mobile Homes
Two-wheelers/Motorcycles
Electronics
Displays
Printed circuit boards
Wafers/Chips
Mobile telephones
Packaging
Plastic packaging
Board and paper
Glass/Metal Packages
Consumer Goods
Furniture
Appliances
Children’s toys
Sporting goods
Life Sciences
Medical technology
Chemistry/Biochemistry
Plasma medicine
Plasma Disinfection
Textiles
Yarn finishing
Fabrics/Technical nonwovens
Functionalized fabrics
New Energies
Solar Technology
Wind Power
Electromobility
Energy Efficiency
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Plasma system components
Plasma Nozzles
Plasma Generators
Plasma process monitoring
Openair-Plasma® Systems
Film manufacturing
Coil Coating
Panel Treatment
Profile Extrusion
Robot Systems
Laboratory Systems
Test Systems
Processes
Printing
Painting
2-Component Injection Molding
Bonding
Functional Coating
Plasma-SealTight®
InMould-Plasma®
Dyne ink order form
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Openair-Plasma® Technology
Plasma cleaning
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Plasma coating
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Contact Angle Measurement - MSA
What is plasma?
Characterization of plasma
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Company
Plasmatreat
Plasmatreat CEO
Mission
Plasmatreat locations
Plasmatreat (UK) Ltd.
Contact
Contact Form
Contacts Worldwide
Contacts Great Britain
Partners & Testimonials
Industrial Partners
Research & Development
Research & Developement
R&D at Plasmatreat
The Future
Worldwide Service
Service hotline, Maintenance on site
Put Openair® Plasma to the test
Careers
Industry Solutions
Automotive
Headlights
Inline integration of Openair® Plasma directly in the headlight production line
Openair® Plasma makes it a reality: long-term adhesion with new warm melt adhesives
Dramatic reduction in reject rates in polycarbonate lens coating processes thanks to microcleaning with Openair® Plasma
EPDM profiles
Plasma pretreatment enables the use of VOC-free and solvent-free adhesives and anti-friction coatings.
Openair® Plasma pretreatment: high adhesion values and long-term surface tension without toxic chemicals
Openair® Plasma facilitates adhesion of solvent-free coating systems on thermoplastic elastomer (TPE) profiles
Car interior parts
Alternative to flame pretreatment – Openair® Plasma pretreatment of exclusive instrument panels without masking
Reliable bonding when laminating leather to car interior parts – precise pretreatment of folds
Plasma pretreatment for manufacturing car interior parts with VOC-free coating systems
Car exterior parts
Bonding of tailored blanks – secure adhesion, structural reinforcement, lighter components
Bonding to dirt-repellent nano-coatings – excellent adhesion thanks to Openair® Plasma
Paint touch-ups with Openair® Plasma – perfect adhesion to the original clearcoat
Windshields
Primers eliminated thanks to Openair® plasma treatment for bonding of glass-ceramic surfaces
Shorten the production process for windshield bonding with Openair® plasma treatment and PlasmaPlus® nano-coating
Powertrain / Engine electronics
Reliable protection of electronic components: sealing of plastic and aluminum housings
Plasma polymerization: reliable protection against bondline corrosion
Hot melt and silicone potting and encapsulation for automotive sensors – protected by Openair® Plasma activation
Transportation
Aerospace
Long-term stable corrosion protection provided by plasma polymerization: environmentally responsible, without toxic Cr6 primers
Quantum leap in demolding high-tech composites: Release agents eliminated thanks to Openair® and PlasmaPlus®
Long-term corrosion protection for titanium and aluminum rivets thanks to Openair® plasma treatment
Shipbuilding
Bonding and painting light-weight panels for ship interiors - without any solvents, thanks to plasma treatment
Ship launch in Saint-Nazaire: reliable insulation for liquefied national gas (LNG) supertankers using Openair® Plasma
Trucks/Trailers/Mobile Homes
Structural Adhesive Bonding for Truck Refrigeration Trailers: secure adhesion for bonds with long-term stability
Protecting Rainforests: Openair® Plasma enables use of high-quality plastic alternatives in mobile home interiors
Two-wheelers/Motorcycles
High-tech for bicycle racing, environmentally responsible production: carbon-fiber composites removed from molds without use of release agents
Longer life with greater engine output: Openair® Plasma cleaning for high performance two-stroke engines
Unique shapes make motorcycle headlights attractive – Openair® plasma supplies absolutely impermeable long-term adhesion.
Electronics
Displays
Significantly less scrap when Openair® plasma micro-cleaning is used prior to anti-static coating of TV screens
Glass-clear appearance, scratch-proof surfaces – Openair® plasma treatment for plastic and LCD displays
Plasma cleaning ensures strong bonding of LCD displays
Printed circuit boards
Improving the quality of SMD assemblies in the avionics industry – components treated with Openair®-Plasma survive the burn-in test
Permanently secure printing for circuit boards using resistor paste, thanks to Openair® plasma
Abrasive Plasma – Alternative Procedure to Clean Drilled Holes (Desmearing) in Printed Circuit Boards
Strong Adhesion of Multiple Layers using Openair® Plasma Activation
Wafers/Chips
Nano-Plasma Cleaning of Silicon Wafers
Secure Joining–Reliable Wire Bonding with Plasma Cleaning of Contact Surfaces
Gluing Chips to Circuit Boards
Mobile telephones
Strong Adhesion, even on Non-Polar Material Potential-Free Pre-Treatment of Silicone Key Pads
High-Tech Bonding for Mobile Telephone Displays: The Best Adhesion Promotion for Solvent-free UV Adhesives
Packaging
Plastic packaging
Reliable ink bonding for expiration dates on tubular bag packaging
The better alternative: plasma pretreatment for broad packaging film webs
Openair® plasma for thermoformed film for food – better bonding of printing inks at high processing speeds
Secure ink bonding on plastic caps thanks to plasma pretreatment
Longer shelf life: PlasmaPlus® nano-coating improves barrier properties of plastic packaging
Board and paper
Gluing coated folding cartons: Openair® plasma surface treatment in pre-gluing machines
Gluing packaging directly in the set-up equipment: Openair® Plasma makes quick bonding possible.
Simple, quick and efficient – optimal bonding of hot stamped foil on cardboard carton packaging
Glass/Metal Packages
Best ink adhesion for screen printing on glass – including on bottles with polymer coating
Environmentally responsible glass satinizing – for a sophisticated look and feel
Labeling coated glass, bubble-free no-label look
Tamper-evident labels – strong bonding on glass and metal thanks to Openair® plasma pretreatment
Food-safe nano-coating for optimal corrosion protection and quality printing on tubes and cans.
Consumer Goods
Furniture
Plasma gives you the zero bondline – secure edge processing with the Düstec® process
Solvent-free Wrapping of Furniture Profiles
High-quality furniture panels – Openair® Plasma ensures permanent material lamination and the best varnish adhesion.
Appliances
Plasma treatment prior to bonding washing machine parts – door, drum, cover panel, counter weight
Bonding handles and hinge strips in oven doors – highly durable joining of glass and ceramics
Effective pre-treatment – Openair® Plasma for high-quality pad printing on sensitive operating displays
Invisible anti-fingerprint nano-coating to protect high-quality stainless steel facades
Children’s toys
Cost-effective and extremely flexible: Openair® Plasma facilitates 2C injection molding of children’s toys that is free of toxic materials
Sporting goods
Innovations in alpine winter sports: plasma activation for securely bonding coatings, layers and edges on skis and snowboards
For precise drive and a perfect game: plasma pre-treatment for printing and coating golf balls
Optimal functionality for fishing lines, thanks to hydrophilization achieved with plasma pre-treatment
Life Sciences
Medical technology
Highly efficient manufacture of medical filters: safe casting of blood filters and oxygenators
2C injection molding and encapsulation of inserts – Openair® Plasma ensures impervious, secure bonds
Openair® Plasma treatment of syringe needles: needle hub bonding, print preparation and nano-coating
Sediment-free plasma sealing – aseptic closure of glass vials
Openair® Plasma in laboratory technology – for optimal functional coating of plastics, hydrophilization of petri dishes
Chemistry/Biochemistry
Nano-technology: Dispersability of nano-particles in biological systems – nano-particles without agglomeration
Plasma medicine
The sterilization effect of plasma (plasma sterilization)
Biocompatible implant coating: biofunctionalization with PlasmaPlus® in medical technology
Plasma Disinfection
Implants and stents: micro-cleaning and plasma sterilization – 100% free of endotoxins
Aseptic instruments and surfaces – titanium dioxide coating can be applied inline thanks to PlasmaPlus®
Textiles
Yarn finishing
Removing conditioners and desizing with Openair® plasma – extremely efficient and environmentally responsible
A “Hint of Glass” - innovative flame-retardant finish for textile polymer fibers, with PlasmaPlus®
Plasma singeing of staple fibers in carpet manufacturing – can be precisely controlled and carefully measured for a soft, pleasant hand
Fabrics/Technical nonwovens
GlowPlasma to hydrophilize textiles – long-term colorfastness for textiles
Absorbent nonwovens and nonwoven mats: super-absorbent without chemicals, after hydrophilization with GlowPlasma
Technical polymer filters: secure bonding of membranes and filter end caps without leakage
Functionalized fabrics
Non-stick plasma coating for textiles
Anti-bacterial textiles with long-term stability using plasma coating with titanium oxide
Natural fibers without shrinkage – using conditioner-free PlasmaPlus® textile coating
Plasma makes possible secure flocking for high-quality textile finishes
New Energies
Solar Technology
Photovoltaics: Plasma bonding provides for weather-resistant solar modules with long-term stability
Solar thermal energy: Reliable corrosion protection coating for solar thermal mirrors of solar power plants
Solar modules with functional surfaces: enhancement with plasma coating under atmospheric pressure
Wind Power
Painting rotor blades for wind turbines: Secure paint bonding on CRP after plasma activation
PT-Release plasma coating: demolding of fiber composite components without release agents (CRP and GRP)
Plasmaplus® functional coating of rotor blades: corrosion protection and better aerodynamics for more yield
Electromobility
High-performance batteries: inline plasma activation to reliably bond and seal housings
Electrically insulating, hydrophilic and hydrophobic nanocoating for robust and fail-safe fuel cells
Forming gas plasma for safe contact cleaning for fuel cells and batteries
Energy Efficiency
Plasma treatment instead of wet chemistry: Environmentally friendly energy savings using dry processes
Energy savings with lightweight construction: secure bonding of new materials using atmospheric pressure plasma
Thermal insulation with sandwich elements: secure joining of plastic and metal surface layers with PUR foam (polyurethane)
Energy-efficient processes: plasma treatment means low processing temperatures and high process speeds
Plasma cleaning instead of annealing: saving energy during annealing and furnacing of metals, glass, ceramic
Energy class A++: Energy-efficient dishwashers using hydrophobic plasma coating
News / Press Review
Press Review
Company News
Trade Shows & Events
Plasma Technology
Plasma Surface Treatment
Openair-Plasma® Technology
Plasma cleaning
Surface activation
Plasma coating
How does PlasmaPlus® nanocoating work?
Plasma Processes
Potential of plasma technology
Surface Determination
Test Ink Method
Contact Angle Measurement - MSA
What is plasma?
Characterization of plasma
FAQ
Products / Processes
Plasma system components
Plasma Nozzles
Single nozzles: PFW10 and PFW20
Plasma rotary nozzle RD1004: cold plasma – ultrafine cleaning and plasma activation with low heat input
Plasma generator nozzle RD2004: compact design, broad diverse application range areas
Plasma rotary nozzle RD1010: plasma pretreatment for flat-surface components and films
RD2005 rotary nozzle: Rotating unit with two plasma nozzles
PFW70 plasma nozzle: Large treatment width with high process speed
Plasma Generators
FG5001 Openair-Plasma® Generator: basic unit for plasma pretreatment
FG5001S: Digital generator for plasma pretreatment
High-power FG5002-5005 plasma generators with integrated process control
High-power FG 5002S-5005S generators: highest availability due to monitoring, diagnostic and service functions
Plasma process monitoring
Plasma control unit for plasma nozzles
Openair-Plasma® Systems
Film manufacturing
Plasma systems – aluminum foil
Plasma systems –plastic films
Coil Coating
Plasma treatment for coil coating
Panel Treatment
Profile Extrusion
Openair® plasma systems to pretreat EPDM profiles
Plasmatreat special systems for profile treatment in the furniture industry
Robot Systems
Laboratory Systems
Hardware components of the Plasmatreater AS400 plasma laboratory system
AS400 software to set all important treatment parameters
The X-Y-Z motion system of the Plasmatreater AS400 laboratory system
PlasmaPlus® plasma polymerization with the Plasmatreater AS 400
Test Systems
Processes
Printing
Plasma pretreatment before UV digital printing
Painting
Cross-hatch adhesion test: Comparison of adhesion with and without plasma pretreatment in the painting process
2-Component Injection Molding
Bonding
Age-resistant bonding of PA12 (polyamide)
The right substrate-adhesive combination for each application
Functional Coating
A global first in injection molding: anti-adhesion of PUR by Openair® plasma only
Plasma-SealTight®
Complete turnkey solution for coating with the Plasma-SealTight® process
InMould-Plasma®
Dyne ink order form
Rental Systems
contact
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